According to one study, young people spend about $7.2 billion each year just on personalizing their cars.

If you’re interested in personalizing your car but want to save some money, you could create your custom grille on your own!

You can do this even if you’ve never done it before. Just keep reading for our guide on custom car grilles!

Gather Materials

Gather Materials

One of the most important things you’ll need is a screen mesh. They come in all kinds of different materials, but metal is the most common one.

You can find these meshes at most hardware stores, and they’re normally fairly cheap. You should find some meshes that are strong and stiff. The mesh that comes in rolls is not strong enough to handle whatever is going to come at your car while you’re driving.

When you buy a mesh, you should at least buy two of them in case you mess it up while creating your grille.

While you’re at the hardware store, you’ll need to find some metal sheet cutters, a utility knife, and a permanent marker.

You should also invest in a Dremel tool. You’ll need to find one that has a sanding drum and a cutting wheel attachment because you’ll need to use both of them.

Different Types of Grilles

Once you’ve gathered all your materials, you’ll need to start designing custom car grilles that you might want to use.

There are three main types: billet grilles, mesh grilles, and CNC custom grilles.

Billet Grille

A billet grille is made of mesh that is either tightly knit or looser. They can also come in all kinds of different patterns, like a hexagon. You may even be able to find it as a straight tubing or bar.

These are normally made from aluminum that is lightweight. However, some of them are also made with high-quality steel so that they don’t rust.

Mesh Grilles

A mesh grille is normally for fast cars because they help to disperse the heat that the car will generate.

They’re also very popular in the aftermarket because they are normally chrome plated and polished to look like they’re new.

CNC Custom Grille

CNC Custom Grille

Computer Numerical Control (CNC) is a technology that lets people choose all kinds of different patterns for their grilles.

You’ll have to come up with a certain design, but you can form the grille into any kind of form or shape to fit any space on your car.

How to Make a Mesh Grille

The mesh grille might be the most popular option.

It’s also great for people who are trying to install it themselves.

Take the Original Grille Off

First, you’ll have to get rid of the original grille that is on your car. This might be held in place by some special sheet metal nuts, and you can easily get those off.

If nothing else works, you can try pulling really hard to get it off, but it’s likely screwed on somewhere.

Use the Dremel Tool

Next, you’ll have to pull out your Dremel tool. You should hold up your mesh to your grille to ensure that it’s the same size.

Once you’ve measured it to match, you can put the cutting wheel attachment on the Dremel. You’ll have to cut all of the slats on the metal grill that you took off your car, but make sure that you don’t cut the outside of the grille.

Now that you have a cut piece, you can attach the mesh to this. Next, you’ll have to Dremel the walls of the grille. These walls go all the way down to the plastic. You want to remove the plastic and get all of it off.

After you’ve got the plastic off, you can put on the sanding drum attachment. This will help level everything down to make sure that it’s smooth. This might take a while, but make sure you go slowly.

Cut the Screen

Once you’ve cut through the actual grille, you can grab some scissors and start working on the mesh screen.

You should lay it flat on the ground and put the plastic on top of it. If it doesn’t stay, you can always duct tape it down. Once it’s secure, you can take your permanent marker and outline the shape into the mesh.

You should also make where the mesh is in regards to the screws that held the plastic to the grille. When you find the screw marks, you’ll have to cut an extra quarter of an inch inside of them.

Once you take away the plastic and see the main shape, you can start cutting to make the mesh a perfect fit for the grille. Make sure that the cuts are symmetrical or your grille will look weird.

Join the Mesh With the Frame

Once you’re finished cutting the mesh, put it onto the grill.

It should fit nicely, but it may look a little bit awkward and scrunched up. When you put it in the car, the pressure should straighten it out.

Put the Grille On

Once you’ve done that, you can put the mesh and the original grille back onto the car. All you have to do is screw it in, and your car has a new sporty look!

Learn More About How to Create a Custom Grille

Learn More About How to Create a Custom Grille

These are only a few things to know about how to create a custom grille, but there are many more tips out there!

We know that upgrading your car can be confusing at first, especially if you’re trying to do it on your own. Thankfully, we’re here to help you out!

If you enjoyed this article, make sure that you explore our website to find more articles just like this one.

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